1.48 heads, for producing U, semi-spiral, spiral, T4/T5 straight and round tubes.
2.3 seconds per head, 1200pcs/hour, adjustable speed
3.Power supply: AC220/380V 50HZ three phase four wire system, design power 50KW, actual power consumption about 40KW.
4.Mercury filling: automatic external filling, amalgam and mercury both supported and shifted by PC.
5.Cooling: water cooling.
6.Heating: electric heating or gas heating.
7.Electrolyzing: AC constant current source.
8.PC control and operation interface.
Main configurations:
1.Center Plate: Japan SKD-11 carburized alloy steel
2.Translocation cam: airtight BARREL.CAM intermittent rotary
3.48 head aluminum main plate: Aluminum alloy-401.
4.Electromagnetic Vacuum Valve: Japan CKD Stainless Steel Electromagnetic Valve. Electromagnetic Valve and pneumatic cylinder: Taiwan Airtac and Japan SMC parts.
5.Argon adjustment: Japan TO-760 argon vacuum adjusting valve
6.German Leybold 5-channel vacuity detecting and alarming system.
7.Leybold rotary vane vacuum pump
8.Advantech PC control system.
System functions:
1.Automatic tube loading, baking, electrolyzing, vacuumizing, argon filling, mercury filling, automatic tube unloading.
2.Computerized control system and operation interface; Technical parameters of different products setting on PC; Set current and actual electrolyzing current real time display; Operation status automatic display; Faults memorizing and alarming.
3.Japan Shimaden fuzzy control and two-way SCR technology are adopted to keep oven temperature deviation within one degrees centigrade. Heating head position: #5 to #35.
4.Filament electrolyzing: AC constant current electrolyzing system controlled by PC closed-loop, eliminating the effects of filament cold resistance and contact resistance, electrolyzing head position : #16 to #41.
5.Combination of Leybold rotary vane vacuum pump, roots pump and molecular pump with high vacuity and reliability and reasonable price.
6.Leakage monitoring: German Leybold multi-channel vacuum gauge and vacuum pressure transducer utilized to detect leakage at five positions independently: leak detection at heads #10, #15, #33, vacuity detection before argon filling at head #43, argon pressure detection at head #44.
7.Mercury filling: Wentian unique technique-- mercury rating device, mercury under-filling rate less than 0.3%, accuracy within +/-1.0mg.
8.Amalgam filling device: amalgam filling at head #3; amalgam quantity (1-5pcs) to be filled pre-set on PC.
9.Argon sealing in at head #44: quantitative control by two electromagnetic valves; special rating device and PC control ensuring stable argon filling; argon working pressure display on vacuum gauge.
10.Leak detection: leaked tube pressing down and dismissing function to prevent unnecessary electrolyzing.
11.Electrify: lamp electrified at head #32, abnormal tube pressing down and dismissing at head #41.

1.Center Plate: Japan SKD-11 carburized alloy steel

2.Translocation cam: airtight BARREL.CAM intermittent rotary

3.48 head aluminum main plate: Aluminum alloy-401.

4.Electromagnetic Vacuum Valve: Japan CKD Stainless Steel Electromagnetic Valve. Electromagnetic Valve and pneumatic cylinder: Taiwan Airtac and Japan SMC parts.

5.Argon adjustment: Japan TO-760 argon vacuum adjusting valve

6.German Leybold 5-channel vacuity detecting and alarming system.

7.Leybold rotary vane vacuum pump

8.Advantech PC control system.

System functions:

1.Automatic tube loading, baking, electrolyzing, vacuumizing, argon filling, mercury filling, automatic tube unloading.

2.Computerized control system and operation interface; Technical parameters of different products setting on PC; Set current and actual electrolyzing current real time display; Operation status automatic display; Faults memorizing and alarming.

3.Japan Shimaden fuzzy control and two-way SCR technology are adopted to keep oven temperature deviation within one degrees centigrade. Heating head position: #5 to #35.

4.Filament electrolyzing: AC constant current electrolyzing system controlled by PC closed-loop, eliminating the effects of filament cold resistance and contact resistance, electrolyzing head position : #16 to #41.

5.Combination of Leybold rotary vane vacuum pump, roots pump and molecular pump with high vacuity and reliability and reasonable price.

6.Leakage monitoring: German Leybold multi-channel vacuum gauge and vacuum pressure transducer utilized to detect leakage at five positions independently: leak detection at heads #10, #15, #33, vacuity detection before argon filling at head #43, argon pressure detection at head #44.

7.Mercury filling: Wentian unique technique-- mercury rating device, mercury under-filling rate less than 0.3%, accuracy within +/-1.0mg.

8.Amalgam filling device: amalgam filling at head #3; amalgam quantity (1-5pcs) to be filled pre-set on PC.

9.Argon sealing in at head #44: quantitative control by two electromagnetic valves; special rating device and PC control ensuring stable argon filling; argon working pressure display on vacuum gauge.

10.Leak detection: leaked tube pressing down and dismissing function to prevent unnecessary electrolyzing.

11.Electrify: lamp electrified at head #32, abnormal tube pressing down and dismissing at head #41.